Sheet Metal Casting

The most prominent characteristic of the precision parts manufacturing industry is the word "accuracy". The product itself is very small, and the manufacturing process requires the use of precise instruments for measurement to ensure the accuracy of all aspects of the data.

Industry Status

Challenges

·Complex process control. Each product requires a custom-designed process based on processing requirements.

· Processes vary significantly from product to product, placing high demands on process changes and monitoring.

· Products are high-value, and production process control significantly impacts cost and quality.

· High precision is required, and problems can lead to the scrapping of tens of thousands of products.

· Multiple roughing and finishing stages are involved in production, resulting in high rework and scrap rates.

· High error rates in machining drawings and work specifications make it difficult to calculate costs and losses.

· Traditional machining equipment has a low level of digitization and lacks data exchange interfaces.

01. Production Planning and Scheduling

Achieve optimized production scheduling for production orders, providing real-time feedback on production forecasts, planned scheduling, urgent orders, order changes, and production progress and resource utilization.

02. Production Process Management

The MES system uses barcode technology to provide traceability management for the entire production process, from raw material receipt to production, to work-in-progress, and finally to finished product storage, ensuring production quality.

03. Equipment Asset Management

Establish equipment and jig information archives, track their availability, and perform timely maintenance according to the system's predefined maintenance mechanisms.

04. Warehouse Materials Management

Collect operational data from various warehouse activities, making internal logistics movement data and available inventory readily available.

05. Information Integration

Enables data integration, synchronization, sharing, and interaction with information systems such as ERP, CRM, SCM, and OA systems.

06. Data Collection and Monitoring

Collects quality data from the production process to obtain the quality indicators required by users, enabling quality control and improving production processes and methods.

Orbit-MES Solution

Customer Value

Improve Manufacturing Execution Capabilities

Provide data support for production efficiency, cost, and quality analysis, improving the company's manufacturing execution capabilities and product delivery capabilities.

Improve Decision-Making Accuracy

Help companies improve data accuracy and real-time performance, and improve production decision-making capabilities through data-driven decision-making.

Reduce Costs And Increase Efficiency

Shortening production cycles, reducing inventory backlogs, and lowering defective product rates, effectively helping businesses achieve cost reduction and efficiency gains.