LED Industry

The LED manufacturing process shares many similarities with other semiconductor device manufacturing processes, including cleaning, mounting, bonding, encapsulation, soldering, film cutting, assembly, testing, and packaging. However, LED production is characterized by high-variety, small-batch production, complex process procedures, and frequent process design and order changes. The LED industry experiences rapid product upgrades, and if a product doesn't update its design or materials every one or two years, it will be surpassed by competitors. This directly leads to a lack of standardization in LED products and a generally low level of automation in downstream LED manufacturing.

Industry Status

Challenges

·On-site operators and management personnel were unable to understand the real-time status and progress of the production site.

·Product mispacking occurred, and product packaging labels were not barcoded.

·Key traceability information related to production batches, such as process conditions, production status, and quality inspection records, could not be obtained.

·Product process control could not be completed.

·Product batch barcoding could not be implemented.

·Frequent process changes to production batches occurred.

01. Basic Data Management

Mainly used to maintain product information, material information, product classification, and other aspects, forming the data foundation of the MES system.

02. Manufacturing Process Management

This facilitates the definition of product manufacturing processes and material control, effectively reducing material assembly errors within the workshop.

03. Production Planning Management

When scheduling production plans, you can directly import production orders from the ERP system and schedule production accordingly.

04. Product Traceability Management

By monitoring the material and assembly processes, the production process is traceable, achieving visualization and transparency.

05. Order Progress Management

Order progress management manages the entire order process, from order placement to order execution and completion.

06. Work Hour Efficiency Management

The system counts production hours and records abnormal hours, enabling analysis of work hours during the production process.

07. Equipment and Tool Management

Provides equipment inventory, spare parts, and maintenance plans, and automatically provides reminders to prevent equipment from overdue service and impacting product quality.

08. Equipment Data Integration

Proactively receives production equipment information, automatically captures test data, and analyzes equipment utilization to achieve OEE management.

Orbit-MES Solution

Customer Value

Improve Manufacturing Execution Capabilities

Provide data support for production efficiency, cost, and quality analysis, improving the company's manufacturing execution capabilities and product delivery capabilities.

Improve Decision-Making Accuracy

Help companies improve data accuracy and real-time performance, and improve production decision-making capabilities through data-driven decision-making.

Reduce Costs And Increase Efficiency

Shortening production cycles, reducing inventory backlogs, and lowering defective product rates, effectively helping businesses achieve cost reduction and efficiency gains.