E-cigarette Industry

As external competition intensifies, improving production quality, reducing production and operating costs, and enhancing industry competitiveness have become core concerns for every enterprise. Managers want to be able to keep abreast of product production status and gain comprehensive insights into the production floor. This requires companies to transition from traditional human-based management to information-based management. The OrBit-MES system provides a full-process production management solution for enterprises. It collects production data in real time, generating big data for enterprises, enabling traceability of the production process and providing a basis for future decision-making.

Industry Status

Challenges

· Multiple enterprise application systems operated independently, creating information silos.

·  There was a management disconnect between the planning and execution layers. ERP lacked shop-floor data support, preventing real-time reflection of production data on the information platform.

· Production management was largely manual, with order information maintained manually and communication of order adjustments delayed.

· Accounting information was manually calculated and reconciled, resulting in a lack of consistency between accounts and actuals.

· Plan creation and modification were relatively independent, resulting in delayed supply chain response.

01. Raw Material Procurement Management

Material receipt is verified by scanning PDAs according to purchase orders. The MES system transmits purchase order receipt information to the ERP system in real time, ensuring synchronization between accounts and actuals.

02. Warehousing and Logistics Management

Provides operations such as material loading and unloading, splitting, merging, transferring, transferring, inventory counting, locking, and unlocking. It also provides overdue material warnings and automatic material locking.

03. Production Planning Management

Based on the daily production plan, verification data such as start time, pull type, and planned quantity are saved in the task table to verify work order production and provide real-time statistics on work order completion quantities.

04. Production Process Management

Implement personnel authority management, error prevention and fool proofing during production, production anomaly alarms, quality data collection, and defective product control, ensuring traceability, control, and tracking of the entire production process.

05. Production Equipment Integration

Real-time collection of equipment operating parameters, including internal input quantities, defect counts, material usage, and equipment test data.

06. Production Data Display

Dashboards and reports provide a rich display of content, including equipment data, production data, warehouse data, and performance data.

Orbit-MES Solution

Customer Value

Improve Manufacturing Execution Capabilities

Provide data support for production efficiency, cost, and quality analysis, improving the company's manufacturing execution capabilities and product delivery capabilities.

Improve Decision-Making Accuracy

Help companies improve data accuracy and real-time performance, and improve production decision-making capabilities through data-driven decision-making.

Reduce Costs And Increase Efficiency

Shortening production cycles, reducing inventory backlogs, and lowering defective product rates, effectively helping businesses achieve cost reduction and efficiency gains.